Hybrid Palletising machine solutions

Name: Hybrid Palletising machine solutions
Brand: Alligator Automations Australia Pty Ltd

Supplier: Alligator Automations Australia Pty Ltd

Our hybrid palletizer blends robotic precision with high-level compaction, stacking bags securely on pallets. It offers flexibility to handle diverse products and patterns—delivering a reliable, adaptable solution across multiple industries.

Speed - 10-20 cases/min, 20 bags/min

Receive 1-3 days from order

A hybrid palletizer combines a robotic system with a high-level palletizer that has a compactor. In the setup, the robot carefully arranges a layer of products on a compactor table. Once the complete layer is moved onto the pallet for stable stacking.

The system is particularly effective for stacking bags, ensuring they’re arranged securely through compaction. The upside of the hybrid palletizer lies in its flexibility. It can handle a wide variety of products and can easily adjust to different palletizing patterns.

The hybrid palletizer provides a versatile and adaptable solution by combining the best features of both robotic and high-level palletizing systems, which has proven useful in various industries.

Specifications

Type

1 in/1 out

Solution

Robot + high-level

Product size range

100mm – 500mm L
100mm – 500mm W
50mm – 400mm H

Payload

5Kg – 200kg

Speed

10-20 cases/min, bags – 20 bags/min

Layout type

Customizable (with limitations)

Product to be handled

Bags, cases, shrink packs, etc.

Infeed

Features:

Soft and malleable adjustable finger gripper that prevents product damage, tears, and dropping issues
Rugged construction intended for continuous operations and designed for harsh environments
Automatic pallet dispenser that can handle pallets of various sizes and quality lateral alignment bars to square layers
Compression cycle to level products and better stabilize loads
Intuitive and user-friendly touchscreen HMI
Electric pallet lift for quiet operation
Emergency-stop button, safety fences with trapped key interlocking, door safety circuit check, light curtains, and automatic locking pins on the elevator

Options:

Bag preparation systems to level or flatten bags
Automatic product changeovers
Quick-connect power and control cabling for faster installation in your facility
Automatic slip/top sheet dispenser
Exit conveyor
Leak, weight, and metal detection systems coupled with a rejection conveyor to remove non-compliant bags
Servomotor or pneumatic-powered gripper for automatic product width adjustment
Integration with concurrent stretch wrapping machines and third-party suppliers (labelers, printers, etc.)